Error: No such file or directory @ rb_sysopen when installing dependencies of bat --HEAD

[injust]

Output of brew config

HOMEBREW_VERSION: 5.0.9
ORIGIN: https://github.com/Homebrew/brew
HEAD: bf65f9c19a7a62abcbdac9c30cf3ff844d0fd633
Last commit: 5 days ago
Branch: stable
Core tap JSON: 09 Jan 23:31 UTC
Core cask tap JSON: 09 Jan 23:31 UTC
HOMEBREW_PREFIX: /usr/local
HOMEBREW_CASK_OPTS: []
HOMEBREW_DOWNLOAD_CONCURRENCY: 16
HOMEBREW_EDITOR: micro
HOMEBREW_FORBID_PACKAGES_FROM_PATHS: set
HOMEBREW_MAKE_JOBS: 8
HOMEBREW_NO_ANALYTICS: set
HOMEBREW_NO_ENV_HINTS: set
Homebrew Ruby: 3.4.8 => /usr/local/Homebrew/Library/Homebrew/vendor/portable-ruby/3.4.8/bin/ruby
CPU: octa-core 64-bit kabylake
Clang: 17.0.0 build 1700
Git: 2.52.0 => /usr/local/bin/git
Curl: 8.7.1 => /usr/bin/curl
macOS: 15.7.3-x86_64
CLT: 26.2.0.0.1.1764812424
Xcode: N/A

Output of brew doctor

Warning: Some installed casks are deprecated or disabled.
You should find replacements for the following casks:
  qlmarkdown
  syntax-highlight

Warning: Putting non-prefixed findutils in your path can cause python builds to fail.

Warning: Homebrew's "sbin" was not found in your PATH but you have installed
formulae that put executables in /usr/local/sbin.
Consider setting your PATH for example like so:
  fish_add_path /usr/local/sbin

Description of issue

After deleting ~/Library/Caches/Homebrew/:

$ brew install bat --HEAD --verbose
✔︎ JSON API formula_tap_migrations.jws.json                                                                                                                                            Downloaded    1.9KB/  1.9KB
✔︎ JSON API cask_tap_migrations.jws.json                                                                                                                                               Downloaded    2.4KB/  2.4KB
✔︎ JSON API cask.jws.json                                                                                                                                                              Downloaded   15.3MB/ 15.3MB
✔︎ JSON API formula.jws.json                                                                                                                                                           Downloaded   32.0MB/ 32.0MB
==> Fetching downloads for: bat
==> Verifying checksum for '5a7b3e6cfb565986e2edecc21d6219e235d288473f13baf923e233fddbb99133--bat.rb'
✔︎ API Source bat.rb                                                                                                                                                                   Verified      2.1KB/  2.1KB
✔︎ Formula bat (HEAD-4e84e83)
==> Installing dependencies for bat: pkgconf, z3, llvm and rust
==> Installing bat dependency: pkgconf
==> Downloading https://ghcr.io/v2/homebrew/core/pkgconf/manifests/2.5.1
  % Total    % Received % Xferd  Average Speed   Time    Time     Time  Current
                                 Dload  Upload   Total   Spent    Left  Speed
100 12172  100 12172    0     0  56259      0 --:--:-- --:--:-- --:--:-- 56351
==> Pouring pkgconf--2.5.1.sequoia.bottle.tar.gz
Error: No such file or directory @ rb_sysopen - /Users/jsu/Library/Caches/Homebrew/downloads/2f783e65294d208e2dea96042a5edbde1c117183f409d4687d8d77c44c013470--pkgconf--2.5.1.sequoia.bottle.tar.gz

But I can install pkgconf just fine:

$ brew install pkgconf --verbose
==> Fetching downloads for: pkgconf
✔︎ Bottle Manifest pkgconf (2.5.1)                                                                                                                                                     Downloaded   12.2KB/ 12.2KB
==> Verifying checksum for '2f783e65294d208e2dea96042a5edbde1c117183f409d4687d8d77c44c013470--pkgconf--2.5.1.sequoia.bottle.tar.gz'################################################## Downloading 116.5KB/116.5KB
✔︎ Bottle pkgconf (2.5.1)                                                                                                                                                              Downloaded  116.5KB/116.5KB
==> Pouring pkgconf--2.5.1.sequoia.bottle.tar.gz
==> Finishing up
ln -s ../Cellar/pkgconf/2.5.1/bin/bomtool bomtool
ln -s ../Cellar/pkgconf/2.5.1/bin/pkg-config pkg-config
ln -s ../Cellar/pkgconf/2.5.1/bin/pkgconf pkgconf
ln -s ../Cellar/pkgconf/2.5.1/include/pkgconf pkgconf
ln -s ../../Cellar/pkgconf/2.5.1/share/aclocal/pkg.m4 pkg.m4
ln -s ../../Cellar/pkgconf/2.5.1/share/doc/pkgconf pkgconf
ln -s ../../../Cellar/pkgconf/2.5.1/share/man/man1/bomtool.1 bomtool.1
ln -s ../../../Cellar/pkgconf/2.5.1/share/man/man1/pkg-config.1 pkg-config.1
ln -s ../../../Cellar/pkgconf/2.5.1/share/man/man1/pkgconf.1 pkgconf.1
ln -s ../../../Cellar/pkgconf/2.5.1/share/man/man5/pc.5 pc.5
ln -s ../../../Cellar/pkgconf/2.5.1/share/man/man5/pkgconf-personality.5 pkgconf-personality.5
ln -s ../../../Cellar/pkgconf/2.5.1/share/man/man7/pkg.m4.7 pkg.m4.7
ln -s ../Cellar/pkgconf/2.5.1/lib/libpkgconf.7.dylib libpkgconf.7.dylib
ln -s ../Cellar/pkgconf/2.5.1/lib/libpkgconf.a libpkgconf.a
ln -s ../Cellar/pkgconf/2.5.1/lib/libpkgconf.dylib libpkgconf.dylib
ln -s ../../Cellar/pkgconf/2.5.1/lib/pkgconfig/libpkgconf.pc libpkgconf.pc
==> Summary
🍺  /usr/local/Cellar/pkgconf/2.5.1: 28 files, 385.5KB
==> Running `brew cleanup pkgconf`...

Now it's z3's turn to error:

$ brew install bat --HEAD --verbose
==> Fetching downloads for: bat
==> Verifying checksum for '5a7b3e6cfb565986e2edecc21d6219e235d288473f13baf923e233fddbb99133--bat.rb'                                                                                 Downloading   2.1KB/-------
✔︎ API Source bat.rb                                                                                                                                                                   Verified      2.1KB/  2.1KB
✔︎ Formula bat (HEAD-4e84e83)
==> Installing dependencies for bat: z3, llvm and rust
==> Installing bat dependency: z3
==> Downloading https://ghcr.io/v2/homebrew/core/z3/manifests/4.15.4
  % Total    % Received % Xferd  Average Speed   Time    Time     Time  Current
                                 Dload  Upload   Total   Spent    Left  Speed
100  7630  100  7630    0     0  40982      0 --:--:-- --:--:-- --:--:-- 41021
==> Pouring z3--4.15.4.sonoma.bottle.tar.gz
Error: No such file or directory @ rb_sysopen - /Users/jsu/Library/Caches/Homebrew/downloads/b5e5b38e810d6143fdd74b5042b63113dda12800641de8fd81f08192dbfc6335--z3--4.15.4.sonoma.bottle.tar.gz

But installing it directly also works:

$ brew install z3
==> Fetching downloads for: z3
✔︎ Bottle Manifest z3 (4.15.4)                                                                                                                                                         Downloaded    7.6KB/  7.6KB
✔︎ Bottle z3 (4.15.4)                                                                                                                                                                  Downloaded   14.2MB/ 14.2MB
==> Pouring z3--4.15.4.sonoma.bottle.tar.gz
🍺  /usr/local/Cellar/z3/4.15.4: 120 files, 34.4MB
==> Running `brew cleanup z3`...

[grahame]

I'm hitting the same issue with rust after upgrading fish --head, using brew upgrade. It looks like every package that follows 'Upgrading fish' will fail, but upgrading each dep by hand works.

==> Upgrading fish
  HEAD-7fa9e9b -> HEAD-de2ac37
==> Installing dependencies for fish: rust and sphinx-doc
==> Installing fish dependency: rust
==> Downloading https://ghcr.io/v2/homebrew/core/rust/manifests/1.92.0
Already downloaded: /Users/grahame/Library/Caches/Homebrew/downloads/815f7781ce00f36c348525ba8ecb9a530057b7b931ffa55a9a5668ba9463b283--rust-1.92.0.bottle_manifest.json
==> Pouring rust--1.92.0.arm64_tahoe.bottle.tar.gz
Error: No such file or directory @ rb_sysopen - /Users/grahame/Library/Caches/Homebrew/downloads/fd89e49e9c787610d0dfb3fbaa33a1651a8b80f7c2c8684c4bde0fec40d06997--rust--1.92.0.arm64_tahoe.bottle.tar.gz

Then:

took 2s ~ ❯ brew install rust
==> Fetching downloads for: rust
✔︎ Bottle Manifest rust (1.92.0)                                                                                                                Downloaded   27.3KB/ 27.3KB
✔︎ Bottle rust (1.92.0)                                                                                                                         Downloaded  102.8MB/102.8MB
==> Pouring rust--1.92.0.arm64_tahoe.bottle.tar.gz
==> Caveats
Link this toolchain with `rustup` under the name `system` with:
  rustup toolchain link system "$(brew --prefix rust)"

If you use rustup, avoid PATH conflicts by following instructions in:
  brew info rustup
==> Summary
🍺  /opt/homebrew/Cellar/rust/1.92.0: 4,613 files, 367.9MB
==> Running `brew cleanup rust`...

Try the upgrade again:

==> Upgrading fish
  HEAD-7fa9e9b -> HEAD-de2ac37
==> Installing fish dependency: sphinx-doc
==> Downloading https://ghcr.io/v2/homebrew/core/sphinx-doc/manifests/9.1.0_1
################################################################################################################################################################### 100.0%
==> Pouring sphinx-doc--9.1.0_1.arm64_tahoe.bottle.tar.gz
Error: No such file or directory @ rb_sysopen - /Users/grahame/Library/Caches/Homebrew/downloads/2af11b3ded6194b0588ae4a3b42f47365dd0079de586d4cf2b5038a76fbbe2d3--sphinx-doc--9.1.0_1.arm64_tahoe.bottle.tar.gz

... installing sphinx-doc by hand works fine. After this fish built itself using cmake and all was well.