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jigs_unit.pas
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1907 lines (1367 loc) · 77.7 KB
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(*
================================================================================
This file is part of OpenTemplot2024, a computer program for the design of model railway track.
Copyright (C) 2024 Martin Wynne. email: martin@85a.uk
This program is free software: you may redistribute it and/or modify
it under the terms of the GNU General Public Licence as published by
the Free Software Foundation, either version 3 of the Licence, or
(at your option) any later version.
This program is distributed in the hope that it will be useful,
but WITHOUT ANY WARRANTY; without even the implied warranty of
MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
See the GNU General Public Licence for more details.
You should have received a copy of the GNU General Public Licence
along with this program. See the file: licence.txt
Or if not, refer to the web site: https://www.gnu.org/licenses/
================================================================================
This file was saved from Delphi5
This file was derived from Templot2 version 244e
*)
unit jigs_unit;
{$MODE Delphi}
{$ALIGN OFF}
interface
uses
Windows, Messages, SysUtils, Classes, Graphics, Controls, Forms, Dialogs,
StdCtrls;
type
Tjigs_form = class(TForm)
jigs_groupbox: TGroupBox;
rail_type_groupbox: TGroupBox;
bh_radio: TRadioButton;
RadioButton2: TRadioButton;
RadioButton3: TRadioButton;
xing_groupbox: TGroupBox;
Label1: TLabel;
Label2: TLabel;
xing_angle_as_control_radio: TRadioButton;
xing_angle_entered_radio: TRadioButton;
xing_angle_edit: TEdit;
switch_groupbox: TGroupBox;
xing_radio: TRadioButton;
switch_radio: TRadioButton;
dims_groupbox: TGroupBox;
ok_button: TButton;
datestamp_label: TLabel;
xing_control_label: TLabel;
north_checkbox: TCheckBox;
south_checkbox: TCheckBox;
Label11: TLabel;
Label12: TLabel;
part_thickness_edit: TEdit;
Label13: TLabel;
Label14: TLabel;
bolt_hole_edit: TEdit;
Label5: TLabel;
Label6: TLabel;
Label7: TLabel;
Label8: TLabel;
Label9: TLabel;
Label10: TLabel;
rail_head_width_edit: TEdit;
rail_fb_foot_width_edit: TEdit;
groove_depth_edit: TEdit;
Label15: TLabel;
Label16: TLabel;
rail_code_edit: TEdit;
knuckle_radio: TRadioButton;
Label17: TLabel;
Label18: TLabel;
kn_groove_depth_edit: TEdit;
knuckle_guide_checkbox: TCheckBox;
GroupBox2: TGroupBox;
Label4: TLabel;
switch_control_label: TLabel;
switch_angle_as_control_radio: TRadioButton;
switch_angle_entered_radio: TRadioButton;
switch_angle_edit: TEdit;
back_radio: TRadioButton;
front_groupbox: TGroupBox;
Label19: TLabel;
Label20: TLabel;
slope_angle_edit: TEdit;
angled_base_checkbox: TCheckBox;
front_left_radio: TRadioButton;
front_right_radio: TRadioButton;
top_pad_checkbox: TCheckBox;
set_top_pad_button: TButton;
procedure FormCreate(Sender: TObject);
procedure xing_angle_editMouseDown(Sender: TObject; Button: TMouseButton; Shift: TShiftState; X, Y: Integer);
procedure switch_angle_editMouseDown(Sender: TObject; Button: TMouseButton; Shift: TShiftState; X, Y: Integer);
procedure xing_radioMouseDown(Sender: TObject; Button: TMouseButton; Shift: TShiftState; X, Y: Integer);
procedure switch_radioMouseDown(Sender: TObject; Button: TMouseButton; Shift: TShiftState; X, Y: Integer);
procedure front_left_radioMouseDown(Sender: TObject;
Button: TMouseButton; Shift: TShiftState; X, Y: Integer);
procedure front_right_radioMouseDown(Sender: TObject;
Button: TMouseButton; Shift: TShiftState; X, Y: Integer);
procedure back_radioMouseDown(Sender: TObject; Button: TMouseButton;
Shift: TShiftState; X, Y: Integer);
procedure set_top_pad_buttonClick(Sender: TObject);
private
{ Private declarations }
public
{ Public declarations }
end;
var
jigs_form: Tjigs_form;
function dxf_filing_jigs(var dxf_file:TextFile):boolean;
procedure dxf_tweezer_tips(var dxf_file:TextFile);
//______________________________________________________________________________
implementation
{$R *.lfm}
uses
Math, control_room, pad_unit, math_unit, dxf_unit, entry_sheet, alert_unit;
var
top_pad_thick_mm:extended=0.16;
top_pad_width_mm:extended=15.0;
jig_size_str:string='';
//______________________________________________________________________________
procedure jig_label(left_hand,smaller,bold:boolean; orgy,z1,z2:extended; str:string; var dxf_file:TextFile);
var
a:integer;
////////////////////////////////////////////////////////////////
procedure write_3d_solid_rectangle(p1,p2,p3,p4:Tpex; z1,z2:extended; layer:integer);
begin
if ABS(z2-z1)>minfp // no zero thickness
then begin
Write(dxf_file,dxf_3dface_pex(p1,z1, p2,z1, p3,z1, p4,z1, layer,0)); // top surface
Write(dxf_file,dxf_3dface_pex(p1,z2, p2,z2, p3,z2, p4,z2, layer,0)); // bottom surface
Write(dxf_file,dxf_3dface_pex(p1,z2, p2,z2, p2,z1, p1,z1, layer,0)); // near edge
Write(dxf_file,dxf_3dface_pex(p2,z2, p3,z2, p3,z1, p2,z1, layer,0)); // far end
Write(dxf_file,dxf_3dface_pex(p3,z2, p4,z2, p4,z1, p3,z1, layer,0)); // far edge
Write(dxf_file,dxf_3dface_pex(p4,z2, p1,z2, p1,z1, p4,z1, layer,0)); // near end
end;
end;
////////////////////////////////////////////////////////////////
procedure seven_seg(str:string); // draw numbers 7-seg style on brick label 234a
// segments numbered: datum bottom left vertical segments 1"x3.5" horz segments 2"x1"
// 7
// 2 3
// 6
// 1 4
// 5
// 8 decimal point
// 9 space
// 10 diagonals..
// 11
// 14 mid right
// 12
// 13
var
n:integer;
num_char:Char;
orgx:extended;
p1,p2,p3,p4:Tpex;
blscale:extended;
//============================================
procedure seg(segment:integer); // 234a layer=28 (as splints)
begin
case segment of
1: begin
p1.x:=orgx; p1.y:=orgy;
p2.x:=orgx+blscale; p2.y:=p1.y;
p3.x:=p2.x; p3.y:=orgy+3.5*blscale;
p4.x:=p1.x; p4.y:=p3.y;
end;
2: begin
p1.x:=orgx; p1.y:=orgy+3.5*blscale;
p2.x:=orgx+blscale; p2.y:=p1.y;
p3.x:=p2.x; p3.y:=orgy+7*blscale;
p4.x:=p1.x; p4.y:=p3.y;
end;
3: begin
p1.x:=orgx+3*blscale; p1.y:=orgy+3.5*blscale;
p2.x:=orgx+4*blscale; p2.y:=p1.y;
p3.x:=p2.x; p3.y:=orgy+7*blscale;
p4.x:=p1.x; p4.y:=p3.y;
end;
4: begin
p1.x:=orgx+3*blscale; p1.y:=orgy;
p2.x:=orgx+4*blscale; p2.y:=p1.y;
p3.x:=p2.x; p3.y:=orgy+3.5*blscale;
p4.x:=p1.x; p4.y:=p3.y;
end;
5: begin
p1.x:=orgx; p1.y:=orgy;
p2.x:=orgx+4*blscale; p2.y:=p1.y;
p3.x:=p2.x; p3.y:=orgy+blscale;
p4.x:=p1.x; p4.y:=p3.y;
end;
6: begin
p1.x:=orgx; p1.y:=orgy+3*blscale;
p2.x:=orgx+4*blscale; p2.y:=p1.y;
p3.x:=p2.x; p3.y:=orgy+4*blscale;
p4.x:=p1.x; p4.y:=p3.y;
end;
7: begin
p1.x:=orgx; p1.y:=orgy+6*blscale;
p2.x:=orgx+4*blscale; p2.y:=p1.y;
p3.x:=p2.x; p3.y:=orgy+7*blscale;
p4.x:=p1.x; p4.y:=p3.y;
end;
8: begin // decimal point
p1.x:=orgx+blscale/2; p1.y:=orgy;
p2.x:=orgx+3.5*blscale; p2.y:=p1.y;
p3.x:=p2.x; p3.y:=orgy+3*blscale;
p4.x:=p1.x; p4.y:=p3.y;
end;
9: EXIT; // space
10: begin
p1.x:=orgx+blscale; p1.y:=orgy+6*blscale;
p2.x:=orgx+4*blscale; p2.y:=orgy+4.5*blscale;
p3.x:=p2.x; p3.y:=orgy+5.5*blscale;
p4.x:=p1.x; p4.y:=orgy+7*blscale;
end;
11: begin
p1.x:=orgx+blscale; p1.y:=orgy+3.5*blscale;
p2.x:=orgx+4*blscale; p2.y:=orgy+4.5*blscale;
p3.x:=p2.x; p3.y:=orgy+5.5*blscale;
p4.x:=p1.x; p4.y:=orgy+4.5*blscale;
end;
12: begin
p1.x:=orgx+blscale; p1.y:=orgy+2.5*blscale;
p2.x:=orgx+4*blscale; p2.y:=orgy+1.5*blscale;
p3.x:=p2.x; p3.y:=orgy+2.5*blscale;
p4.x:=p1.x; p4.y:=orgy+3.5*blscale;
end;
13: begin
p1.x:=orgx+blscale; p1.y:=orgy;
p2.x:=orgx+4*blscale; p2.y:=orgy+1.5*blscale;
p3.x:=p2.x; p3.y:=orgy+2.5*blscale;
p4.x:=p1.x; p4.y:=orgy+blscale;
end;
14: begin
p1.x:=orgx+3*blscale; p1.y:=orgy+1.5*blscale;
p2.x:=orgx+4*blscale; p2.y:=p1.y;
p3.x:=p2.x; p3.y:=orgy+5.5*blscale;
p4.x:=p1.x; p4.y:=p3.y;
end;
end;//case
write_3d_solid_rectangle(p1,p2,p3,p4,z1,z2, 12); // layer 12 TEXT
end;
//============================================
begin
if bold=True
then blscale:=0.53 // to fit label space
else blscale:=0.44;
if smaller=True then blscale:=0.40;
for n:=1 to Length(str) do begin
num_char:=str[n];
orgx:=(n-1)*6.25*blscale; // character spacing
if left_hand=False
then orgx:=orgx-27;
case num_char of
'_': begin seg(5); end; // underscore
'-','#': begin seg(6); end;
'=': begin seg(5); seg(6); end;
'O','0': begin seg(1); seg(2); seg(3); seg(4); seg(5); seg(7); end;
'I','1': begin seg(3); seg(4); end;
'2': begin seg(1); seg(3); seg(5); seg(6); seg(7); end;
'3': begin seg(3); seg(4); seg(5); seg(6); seg(7); end;
'4': begin seg(2); seg(3); seg(4); seg(6); end;
'5': begin seg(2); seg(4); seg(5); seg(6); seg(7); end;
'6': begin seg(1); seg(2); seg(4); seg(5); seg(6); seg(7); end;
'7': begin seg(3); seg(4); seg(7); end;
'8': begin seg(1); seg(2); seg(3); seg(4); seg(5); seg(6); seg(7); end;
'9': begin seg(2); seg(3); seg(4); seg(5); seg(6); seg(7); end;
'A': begin seg(1); seg(2); seg(3); seg(4); seg(6); seg(7); end;
'B': begin seg(1); seg(2); seg(10); seg(11); seg(12); seg(13); end;
'C': begin seg(1); seg(2); seg(5); seg(7); end;
'D': begin seg(1); seg(2); seg(10); seg(13); seg(14); end;
'E': begin seg(1); seg(2); seg(5); seg(6); seg(7); end;
'F': begin seg(1); seg(2); seg(6); seg(7); end;
'G': begin seg(1); seg(2); seg(4); seg(5); seg(7); end;
'H': begin seg(1); seg(2); seg(3); seg(4); seg(6); end;
'J': begin seg(3); seg(4); seg(5); end;
'K': begin seg(1); seg(2); seg(11); seg(12); end;
'L': begin seg(1); seg(2); seg(5); end;
'P': begin seg(1); seg(2); seg(3); seg(6); seg(7); end;
'R': begin seg(1); seg(2); seg(10); seg(11); seg(12); end;
'U': begin seg(1); seg(2); seg(3); seg(4); seg(5); end;
'b': begin seg(1); seg(2); seg(12); seg(13); end;
'c': begin seg(1); seg(5); seg(6); end;
'd': begin seg(1); seg(3); seg(4); seg(5); seg(6); end;
'h': begin seg(1); seg(2); seg(4); seg(6); end;
'i': begin seg(4); end;
'n': begin seg(1); seg(4); seg(6); end;
'o': begin seg(1); seg(4); seg(5); seg(6); end;
'r': begin seg(1); seg(6); end;
't': begin seg(1); seg(2); seg(5); seg(6); end;
'u': begin seg(1); seg(4); seg(5); end;
'|': begin seg(1); seg(2); end; // pipe on left
',','.': begin seg(8); end; // decimal point comma same
':': begin seg(14); end;
' ': begin seg(9); end; // space
else begin seg(5); seg(6); seg(7); end; // hamburger
end;//case
end;//next
end;
////////////////////////////////////////////////////////////////
begin
seven_seg(str);
end;
//______________________________________________________________________________
function dxf_filing_jigs(var dxf_file:TextFile):boolean;
var
n:integer;
p:array [0..104] of Tpex;
xing_angle,switch_angle:extended;
rail_height,rail_head_width,rail_fb_foot_width:extended;
zb,zm,zt:extended; // base, middle, top
z_groove,kn_z_groove:extended;
h:extended; // half-screw hole
split_offset,base_offset:extended; // switch front slope
jlen:extended; // jig length
str,v_xing_str,xing_str:string;
xing_jig,switch_back,switch_front,left_hand,knuckle_only:boolean;
pl:extended; // planing length
knuckle_len,knuckle_cen,knuckle_rad:extended;
upper_part:boolean;
part_thickness,bolt_hole,slope_angle:extended;
////////////////////////////////////////////////////////////////
procedure write_3d_solid_rectangle(p1,p2,p3,p4:Tpex; z1,z2:extended; layer:integer);
begin
if ABS(z2-z1)>minfp // no zero thickness
then begin
Write(dxf_file,dxf_3dface_pex(p1,z1, p2,z1, p3,z1, p4,z1, layer,0)); // top surface
Write(dxf_file,dxf_3dface_pex(p1,z2, p2,z2, p3,z2, p4,z2, layer,0)); // bottom surface
Write(dxf_file,dxf_3dface_pex(p1,z2, p2,z2, p2,z1, p1,z1, layer,0)); // near edge
Write(dxf_file,dxf_3dface_pex(p2,z2, p3,z2, p3,z1, p2,z1, layer,0)); // far end
Write(dxf_file,dxf_3dface_pex(p3,z2, p4,z2, p4,z1, p3,z1, layer,0)); // far edge
Write(dxf_file,dxf_3dface_pex(p4,z2, p1,z2, p1,z1, p4,z1, layer,0)); // near end
end;
end;
////////////////////////////////////////////////////////////////
procedure set_p(n:integer; x,y:extended);
begin
p[n].x:=x;
p[n].y:=y;
end;
////////////////////////////////////////////////////////////////
procedure do_file(n1:integer; z1:extended; n2:integer; z2:extended; n3:integer; z3:extended; n4:integer; z4:extended);
var
layer:integer;
begin
if upper_part=True
then layer:=6 // colour as GDMARKS
else layer:=16; // colour as CHBASE
Write(dxf_file,dxf_3dface_pex( p[n1],z1, p[n2],z2, p[n3],z3, p[n4],z4, layer,0));
end;
////////////////////////////////////////////////////////////////
procedure do_knuckle_rad(pcentre:Tpex; rad,ram:extended; pstart:integer);
var
n:integer;
nk,kstep:extended;
begin
kstep:=ARCTAN(1/ram)/20; // turn per step
for n:=0 to 20 do begin // 21 points p50 to p70
nk:=n*kstep;
p[pstart+n].x:=pcentre.x+rad*SIN(nk);
p[pstart+n].y:=pcentre.y-rad*COS(nk);
end;//next
end;
////////////////////////////////////////////////////////////////
procedure do_half_jig(half:integer);
var
n:integer;
zkn:extended;
begin
upper_part:=False; // lower base part first
if knuckle_only=True
then begin
write_3d_solid_rectangle( p[1], p[47], p[29], p[2], zb, zm, 16);
write_3d_solid_rectangle( p[46], p[42], p[44], p[45], zb, zm, 16);
end
else begin
// inside holes ...
// west screw hole ...
do_file( 4,zb, 5,zb, 5,zt, 4,zt); // west
do_file( 5,zb, 6,zb, 6,zt, 5,zt); // north
do_file( 6,zb, 7,zb, 7,zt, 6,zt); // east
do_file( 7,zb, 4,zb, 4,zt, 7,zt); // south
// east screw hole ...
do_file( 8,zb, 9,zb, 9,zt, 8,zt); // west
do_file( 9,zb, 10,zb, 10,zt, 9,zt); // north
do_file( 10,zb, 11,zb, 11,zt, 10,zt); // east
do_file( 11,zb, 8,zb, 8,zt, 11,zt); // south
// clamp hole ...
if switch_front=True
then begin
do_file( 30,zb, 93,zb, 31,zt, 30,zt); // west
do_file( 32,zb, 30,zb, 30,zt, 32,zt); // north
do_file( 32,zb, 94,zb, 33,zt, 32,zt); // east
do_file( 93,zb, 94,zb, 33,zt, 31,zt); // south
end
else begin
do_file( 30,zb, 31,zb, 31,zt, 30,zt); // west
do_file( 32,zb, 30,zb, 30,zt, 32,zt); // north
do_file( 33,zb, 32,zb, 32,zt, 33,zt); // east
do_file( 31,zb, 33,zb, 33,zt, 31,zt); // south
end;
// lower part ...
// base and mid faces ...
if switch_front=True
then begin
do_file( 91,zb, 81,zb, 5,zb, 4,zb); // A base slope
do_file( 81,zb, 82,zb, 10,zb, 5,zb); // B base slope
do_file( 82,zb, 92,zb, 11,zb, 10,zb); // C base slope
do_file( 95,zm, 77,zm, 5,zm, 4,zm); // A mid
do_file( 77,zm, 80,zm, 10,zm, 5,zm); // B mid
do_file( 80,zm, 96,zm, 11,zm, 10,zm); // C mid
do_file( 92,zb, 91,zb, 93,zb, 94,zb); // D base
do_file( 96,zm, 95,zm, 97,zm, 98,zm); // D mid
do_file( 6,zb, 30,zb, 93,zb, 7,zb); // K base
do_file( 6,zm, 30,zm, 97,zm, 7,zm); // K mid
do_file( 32,zb, 9,zb, 8,zb, 94,zb); // L base
do_file( 32,zm, 9,zm, 8,zm, 98,zm); // L mid
do_file( 7,zb, 93,zb, 91,zb, 4,zb); // M base
do_file( 7,zm, 97,zm, 95,zm, 4,zm); // M mid
do_file( 8,zb, 11,zb, 92,zb, 94,zb); // N base
do_file( 8,zm, 11,zm, 96,zm, 98,zm); // N mid
end
else begin
do_file( 0,zb, 1,zb, 5,zb, 4,zb); // A base
do_file( 1,zb, 2,zb, 10,zb, 5,zb); // B base
do_file( 2,zb, 3,zb, 11,zb, 10,zb); // C base
do_file( 0,zm, 37,zm, 5,zm, 4,zm); // A mid
do_file( 37,zm, 38,zm, 10,zm, 5,zm); // B mid
do_file( 38,zm, 3,zm, 11,zm, 10,zm); // C mid
do_file( 3,zb, 0,zb, 31,zb, 33,zb); // D base
do_file( 3,zm, 0,zm, 31,zm, 33,zm); // D mid
do_file( 6,zb, 30,zb, 31,zb, 7,zb); // K base
do_file( 6,zm, 30,zm, 31,zm, 7,zm); // K mid
do_file( 32,zb, 9,zb, 8,zb, 33,zb); // L base
do_file( 32,zm, 9,zm, 8,zm, 33,zm); // L mid
do_file( 7,zb, 31,zb, 0,zb, 4,zb); // M base
do_file( 7,zm, 31,zm, 0,zm, 4,zm); // M mid
do_file( 8,zb, 11,zb, 3,zb, 33,zb); // N base
do_file( 8,zm, 11,zm, 3,zm, 33,zm); // N mid
end;
// sides ...
if switch_front=True
then begin
do_file( 91,zb, 81,zb, 77,zm, 95,zm); // west
do_file( 81,zb, 82,zb, 80,zm, 77,zm); // angled north
do_file( 82,zb, 92,zb, 96,zm, 80,zm); // east
do_file( 92,zb, 91,zb, 95,zm, 96,zm); // south
end
else begin
do_file( 0,zb, 1,zb, 37,zm, 0,zm); // west
do_file( 1,zb, 2,zb, 38,zm, 37,zm); // north
do_file( 2,zb, 3,zb, 3,zm, 38,zm); // east
do_file( 3,zb, 0,zb, 0,zm, 3,zm); // south
end;
end;
// upper part ...
upper_part:=True;
if knuckle_only=True
then begin
zkn:=zt-0.2; // 0.2 arbitrary dropped top of arc
write_3d_solid_rectangle( p[1], p[46], p[19], p[19], zb, zkn, 6); // base to dropped top
write_3d_solid_rectangle( p[46], p[42], p[43], p[50], zm, zt, 14); // mid to top
write_3d_solid_rectangle( p[1], p[19], p[48], p[2], zm, zt, 14); // mid to top
write_3d_solid_rectangle( p[20], p[71], p[72], p[49], zm, zt, 14); // mid to top
for n:=50 to 69 do begin
do_file( n,zb, n+1,zb, 46,zb, 46,zb); // base arc step
do_file( n,zkn, n+1,zkn, 46,zkn, 46,zkn); // dropped top arc step
do_file( n,zkn, n+1,zkn, n+1,zb, n,zb); // edge of arc step
end;
v_xing_str:=FormatFloat('0.0#',xing_angle);
if Length(v_xing_str)<5
then xing_str:='1in '+v_xing_str // more space on label
else xing_str:='1in'+v_xing_str;
jig_label(False,False,True, p[73].y, zm,zm+MIN(0.45,zt-zm), xing_str, dxf_file);
end
else begin
// mid and top faces ...
do_file( 12,zm, 20,zm, 5,zm, 4,zm); // A mid
do_file( 12,zt, 20,zt, 5,zt, 4,zt); // A top
if switch_back=True
then begin
do_file( 17,zm, 10,zm, 5,zm, 5,zm); // B mid
do_file( 17,zt, 10,zt, 5,zt, 5,zt); // B top
do_file( 17,zm, 3,zm, 11,zm, 10,zm); // C mid
do_file( 17,zt, 3,zt, 11,zt, 10,zt); // C top
do_file( 3,zm, 0,zm, 34,zm, 33,zm); // D mid
do_file( 3,zt, 0,zt, 34,zt, 33,zt); // D top
end
else if switch_front=True
then begin
do_file( 17,zm, 10,zm, 5,zm, 5,zm); // B mid
do_file( 17,zt, 10,zt, 5,zt, 5,zt); // B top
do_file( 80,zm, 79,zm, 17,zm, 10,zm); // BC mid
do_file( 2,zt, 76,zt, 17,zt, 10,zt); // BC top
do_file( 80,zm, 96,zm, 11,zm, 10,zm); // C mid
do_file( 2,zt, 3,zt, 11,zt, 10,zt); // C top
do_file( 96,zm, 95,zm, 97,zm, 98,zm); // D mid
do_file( 3,zt, 0,zt, 31,zt, 33,zt); // D top
do_file( 14,zm, 34,zm, 95,zm, 97,zm); // Z mid
do_file( 14,zt, 34,zt, 0,zt, 31,zt); // Z top
end
else begin // vee rails...
do_file( 17,zm, 2,zm, 10,zm, 5,zm); // B mid
do_file( 17,zt, 2,zt, 10,zt, 5,zt); // B top
do_file( 2,zm, 3,zm, 11,zm, 10,zm); // C mid
do_file( 2,zt, 3,zt, 11,zt, 10,zt); // C top
do_file( 3,zm, 0,zm, 34,zm, 33,zm); // D mid
do_file( 3,zt, 0,zt, 34,zt, 33,zt); // D top
end;
if switch_front=True
then begin
do_file( 77,zm, 78,zm, 36,zm, 19,zm); // F mid
do_file( 13,zm, 30,zm, 97,zm, 14,zm); // K mid
do_file( 32,zm, 9,zm, 8,zm, 98,zm); // L mid
do_file( 8,zm, 11,zm, 96,zm, 98,zm); // N mid
end
else begin
do_file( 1,zm, 35,zm, 36,zm, 19,zm); // F mid
do_file( 13,zm, 30,zm, 31,zm, 14,zm); // K mid
do_file( 32,zm, 9,zm, 8,zm, 33,zm); // L mid
do_file( 8,zm, 11,zm, 3,zm, 33,zm); // N mid
end;
do_file( 1,zt, 35,zt, 36,zt, 19,zt); // F top
do_file( 5,zm, 20,zm, 17,zm, 17,zm); // G triangle mid
do_file( 5,zt, 20,zt, 17,zt, 17,zt); // G triangle top
do_file( 4,zm, 7,zm, 13,zm, 12,zm); // J triangle mid
do_file( 4,zt, 7,zt, 13,zt, 12,zt); // J triangle top
do_file( 13,zt, 30,zt, 31,zt, 14,zt); // K top
do_file( 32,zt, 9,zt, 8,zt, 33,zt); // L top
do_file( 7,zm, 6,zm, 30,zm, 13,zm); // M mid
do_file( 7,zt, 6,zt, 30,zt, 13,zt); // M top
do_file( 8,zt, 11,zt, 3,zt, 33,zt); // N top
// upper part sides ...
if switch_front=True
then begin
do_file( 77,zm, 19,zm, 19,zt, 1,zt); // F west slope
do_file( 77,zm, 78,zm, 35,zt, 1,zt); // F north slope
do_file( 78,zm, 36,zm, 36,zt, 35,zt); // F east slope
do_file( 34,zm, 95,zm, 0,zt, 34,zt); // D west
end
else begin
do_file( 1,zm, 19,zm, 19,zt, 1,zt); // F west
do_file( 35,zm, 1,zm, 1,zt, 35,zt); // F north
do_file( 35,zm, 36,zm, 36,zt, 35,zt); // F east
do_file( 34,zm, 0,zm, 0,zt, 34,zt); // D west
end;
do_file( 36,zm, 19,zm, 19,zt, 36,zt); // F angle
do_file( 12,zm, 20,zm, 20,zt, 12,zt); // A west
do_file( 20,zm, 17,zm, 17,zt, 20,zt); // G angle
if switch_back=True
then begin // no side on B for switch
do_file( 17,zm, 3,zm, 3,zt, 17,zt); // C east
do_file( 3,zm, 0,zm, 0,zt, 3,zt); // D south
end
else if switch_front=True
then begin
do_file( 17,zm, 79,zm, 76,zt, 17,zt); // BC face already filed slope
do_file( 80,zm, 79,zm, 76,zt, 2,zt); // BC north slope
do_file( 80,zm, 96,zm, 3,zt, 2,zt); // C east slope
do_file( 96,zm, 95,zm, 0,zt, 3,zt); // D south
end
else begin // vee rails
do_file( 2,zm, 17,zm, 17,zt, 2,zt); // B north
do_file( 2,zm, 3,zm, 3,zt, 2,zt); // C east
do_file( 3,zm, 0,zm, 0,zt, 3,zt); // D south
end;
do_file( 34,zm, 14,zm, 14,zt, 34,zt); // D north label space
do_file( 14,zm, 13,zm, 13,zt, 14,zt); // H west label space
do_file( 13,zm, 12,zm, 12,zt, 13,zt); // J south label space
// add knuckle bend guide part ...
if (xing_jig=True) and (jigs_form.knuckle_guide_checkbox.Checked=True)
then begin
write_3d_solid_rectangle( p[1], p[46], p[19], p[19], zb, zt, 6); // base to top
write_3d_solid_rectangle( p[46], p[42], p[43], p[50], zb, zt, 6); // base to top
for n:=50 to 69 do begin
do_file( n,zb, n+1,zb, 46,zb, 46,zb); // base arc step
do_file( n,zt, n+1,zt, 46,zt, 46,zt); // top arc step
do_file( n,zt, n+1,zt, n+1,zb, n,zb); // edge of arc step
end;
end;
// add tabs if doing both parts ...
if (jigs_form.north_checkbox.Checked=True) and (jigs_form.south_checkbox.Checked=True)
then begin
if switch_front=True
then begin
write_3d_solid_rectangle( p[99], p[21], p[22], p[23], zb, zb+1.5, 16);
write_3d_solid_rectangle( p[100], p[24], p[25], p[26], zb, zb+1.5, 16);
end
else begin
write_3d_solid_rectangle( p[0], p[21], p[22], p[23], zb, zb+1.5, 16);
write_3d_solid_rectangle( p[3], p[24], p[25], p[26], zb, zb+1.5, 16);
end;
end;
// top spacer pad ... 243b
if ((switch_front=True) or (switch_back=True))
and (jigs_form.top_pad_checkbox.Checked=True)
then write_3d_solid_rectangle(p[101], p[102], p[103], p[104], zt, zt+top_pad_thick_mm, 22); // 22 = CHKEYS
// labels
v_xing_str:=FormatFloat('0.0#',xing_angle);
if Length(v_xing_str)<5
then xing_str:='1in '+v_xing_str // more space on label
else xing_str:='1in'+v_xing_str;
if xing_jig=True
then begin
if half=1
then begin
jig_label(left_hand,False,True, p[28].y, zm,zm+MIN(0.45,zt-zm), xing_str, dxf_file); // 3 * 0.15mm layers
jig_label(left_hand,False,False, p[27].y, zm,zm+MIN(0.45,zt-zm), ' CODE '+jigs_form.rail_code_edit.Text, dxf_file) //IntToStr(Round(rail_height*1000/25.4)), dxf_file);
end;
if half=2
then begin
jig_label(left_hand,False,False, p[28].y, zm,zm+MIN(0.45,zt-zm), xing_str, dxf_file);
jig_label(left_hand,True,False, p[27].y, zm,zm+MIN(0.45,zt-zm), ' '+FormatFloat('0.00',rail_head_width)+' '+FormatFloat('0.00',z_groove), dxf_file);
end;
end
else begin
str:=' '; // init
if ABS(switch_angle-24)<minfp then str:=' A';
if ABS(switch_angle-32)<minfp then str:=' B';
if ABS(switch_angle-40)<minfp then str:=' C';
if ABS(switch_angle-48)<minfp then str:=' D';
if ABS(switch_angle-64)<minfp then str:=' E';
if ABS(switch_angle-80)<minfp then str:=' F';
if half=1
then begin
jig_label(left_hand,False,False, p[28].y, zm,zm+MIN(0.45,zt-zm), ' '+xing_str, dxf_file);
jig_label(left_hand,True,False, p[27].y, zm,zm+MIN(0.45,zt-zm), ' '+FormatFloat('0.00',rail_head_width)+' '+FormatFloat('0.00',z_groove), dxf_file);
end;
if half=2
then begin
if switch_front=True
then begin
if left_hand=True
then jig_label(left_hand,False,False, p[27].y, zm,zm+MIN(0.66,zt-zm), ' LH Front', dxf_file)
else jig_label(left_hand,False,False, p[27].y, zm,zm+MIN(0.66,zt-zm), ' RH Front', dxf_file);
end
else jig_label(left_hand,False,False, p[27].y, zm,zm+MIN(0.66,zt-zm), ' BACK OF', dxf_file);
jig_label(left_hand,False,True, p[28].y, zm,zm+MIN(0.66,zt-zm), str+' BLADE', dxf_file);
end;
end;
end;
end;
////////////////////////////////////////////////////////////////
procedure do_one_half_switch_front(second:boolean);
begin
split_offset:=z_groove*TAN(slope_angle*Pi/180); // front filing slope angle..
base_offset:=zm*TAN(slope_angle*Pi/180);
if second=True // dims apply at top of second half -- blade top
then begin
split_offset:=0-split_offset;
base_offset:=0-base_offset;
end;
pl:=rail_head_width*switch_angle;
xing_angle:=pl/(rail_head_width-inscale); // 1" already removed from back
jlen:=pl+xing_angle+40; // length of jig 40 = 20mm offset at toe, 20mm grip at heel.
set_p( 15, 20, 33 ); // hole centres mm
set_p( 16, jlen-20, 33 );
set_p( 0, 0, 0 ); // outline mm
set_p( 1, 0, 50 );
set_p( 2, jlen, 50 );
set_p( 3, jlen, 0 );
p[37]:=p[1];
p[38]:=p[2];
p[39]:=p[1];
p[40]:=p[2];
set_p( 4, p[15].x-h, p[15].y-h ); // hole corners mm
set_p( 5, p[15].x-h, p[15].y+h );
set_p( 6, p[15].x+h, p[15].y+h );
set_p( 7, p[15].x+h, p[15].y-h );
set_p( 8, p[16].x-h, p[16].y-h );
set_p( 9, p[16].x-h, p[16].y+h );
set_p( 10, p[16].x+h, p[16].y+h );
set_p( 11, p[16].x+h, p[16].y-h );
set_p( 12, 0, 27 ); // label space
set_p( 13, 27.88, 27 ); // match angle on clamp hole
set_p( 14, 25, 12 );
set_p( 34, 0, 12 );
// angle calcs ...
set_p( 18, p[2].x-20-pl, 50 ); // 20mm from end of jig is rail tip
set_p( 17, p[18].x, p[2].y-rail_head_width );
set_p( 76, p[18].x+pl, p[2].y ); // face already filed
set_p( 35, p[18].x-xing_angle, p[18].y ); // 1mm min knife edge
set_p( 36, p[35].x, p[35].y-1 ); // 1mm min knife edge
set_p( 19, 0, p[1].y-p[18].x/xing_angle );
set_p( 20, 0, p[19].y-rail_head_width );
set_p( 77, p[1].x, p[1].y+split_offset ); // front filing angle
set_p( 78, p[35].x, p[35].y+split_offset ); // front filing angle
set_p( 79, p[76].x+switch_angle*split_offset, p[76].y+split_offset ); // front filing angle
set_p( 80, p[2].x, p[2].y+split_offset ); // front filing angle
// label lines ...
set_p( 27, 0, 14.5 ); // trial and error to fit label space
set_p( 28, 0, 21.5 );
// clamp hole ...
set_p( 30, 35, p[6].y );
set_p( 31, 30, p[34].y-1 );
set_p( 32, jlen-35, p[9].y );
set_p( 33, jlen-30, p[34].y-1 );
// base outline ...
set_p( 81, p[1].x, p[1].y+split_offset+base_offset );
set_p( 82, p[2].x, p[2].y+split_offset+base_offset );
if jigs_form.angled_base_checkbox.Checked=True // 241f
then begin
set_p( 91 , p[0].x, p[0].y+split_offset+base_offset );
set_p( 92 , p[3].x, p[3].y+split_offset+base_offset );
set_p( 93 , p[31].x, p[31].y+split_offset+base_offset );
set_p( 94 , p[33].x, p[33].y+split_offset+base_offset );
set_p( 95 , p[0].x, p[0].y+split_offset );
set_p( 96 , p[3].x, p[3].y+split_offset );
set_p( 97 , p[31].x, p[31].y+split_offset );
set_p( 98 , p[33].x, p[33].y+split_offset );
end
else begin
set_p( 91 , p[0].x, p[0].y );
set_p( 92 , p[3].x, p[3].y );
set_p( 93 , p[31].x, p[31].y );
set_p( 94 , p[33].x, p[33].y );
set_p( 95 , p[0].x, p[0].y );
set_p( 96 , p[3].x, p[3].y );
set_p( 97 , p[31].x, p[31].y );
set_p( 98 , p[33].x, p[33].y );
end;
// link tabs ... 3mm sq x 1.5mm thick
set_p( 99, 0, p[91].y+3 );