TubeNotch/Tube_Notch.m at master · KurtJacobson/TubeNotch · GitHub

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function varargout = Tube_Notch(varargin)
% TUBE_NOTCH MATLAB code for Tube_Notch.fig
%      TUBE_NOTCH, by itself, creates a new TUBE_NOTCH or raises the existing
%      singleton*.

% Begin initialization code - DOin NOT EDIT
gui_Singleton = 1;
gui_State = struct('gui_Name',       mfilename, ...
    'gui_Singleton',  gui_Singleton, ...
    'gui_OpeningFcn', @Tube_Notch_OpeningFcn, ...
    'gui_OutputFcn',  @Tube_Notch_OutputFcn, ...
    'gui_LayoutFcn',  [] , ...
    'gui_Callback',   []);

if nargin && ischar(varargin{1})
    gui_State.gui_Callback = str2func(varargin{1});
end

if nargout
    [varargout{1:nargout}] = gui_mainfcn(gui_State, varargin{:});
else
    gui_mainfcn(gui_State, varargin{:});
end
% End initialization code - DOin NOT EDIT

end


% Executes just before Tube_Notch is made visible.
function Tube_Notch_OpeningFcn(hObject, eventdata, handles, varargin)

% Choose default command line output for Tube_Notch
handles.output = hObject;

% Update handles structure
guidata(hObject, handles);

set(handles.unit,'String','in') % Defalts units to inches

handles.DU = str2double(get(handles.DUin,'String'));
handles.DO = str2double(get(handles.DOin,'String'));
handles.TH = str2double(get(handles.THin,'String'));

calc_Callback(handles.calc, eventdata,handles); % Calculates at startup
uicontrol(handles.AF);  % Sets curser to *Angle of Fit* editbox

% Puts link to MATLAB code on GUI
labelStr = '<html><center><a href="">Tube Notch';
cbStr = 'web(''http://tptn.weebly.com/tube-notch.html'');';
hButton = uicontrol('string',labelStr,'pos',[350,340,70,20],'callback',cbStr);
jButton = findjobj(hButton); % get FindJObj from the File Exchange
jButton.setCursor(java.awt.Cursor(java.awt.Cursor.HAND_CURSOR));
jButton.setContentAreaFilled(0); % or: jButton.setBorder([]);

end


% Outputs from this function are returned to the command line.
function varargout = Tube_Notch_OutputFcn(hObject, eventdata, handles)

WinOnTop(gcf); % Defalts window to stay in top

clc

end


%% Getting Inputs from Tube Notch GUI
% These functions get the inputs for the GUI and make any necessary
% conversions between units.  They also provide error messages indicating
% invalid or out-of-range inputs.


function AF_Callback(hObject, eventdata, handles)

AF = str2double(get(handles.AF,'String'));

if AF < 10 || AF > 90
    error = 'ERROR: Angle of fit must be between 10° and 90°.';
    set(handles.error, 'String', error)
    set(hObject,'foregroundcolor',[1 0 0])
    set(handles.code_disp,'String', '    *******ERROR*******');

else
    set(hObject,'foregroundcolor',[0 0 0])
    set(handles.error, 'String', ' ')
    calc_Callback(handles.calc, eventdata,handles);

end

uicontrol(handles.DUin);

end


function DUin_Callback(hObject, eventdata, handles)

if get(handles.SI,'Value')==1
    DU = str2double(get(handles.DUin,'String'))/25.4;
    DO = str2double(get(handles.DOin,'String'))/25.4;
else
    DU = str2double(get(handles.DUin,'String'));
    DO = str2double(get(handles.DOin,'String'));
end

handles.DU = DU;
handles.DO = DO;


if DO > DU
    error = 'ERROR: Diameter of cut tube can''t be greater than uncut tube.';
    set(handles.error, 'String', error)
    set(hObject,'foregroundcolor',[1 0 0])
    set(handles.code_disp,'String', '    *******ERROR*******');

elseif DU > 4
    error = 'ERROR: Diameter of tube can''t be greater than 4''.';
    set(handles.error, 'String', error)
    set(hObject,'foregroundcolor',[1 0 0])
    set(handles.code_disp,'String', '    *******ERROR*******');

else
    set(handles.error, 'String', ' ')
    set(handles.DUin,'foregroundcolor',[0 0 0])
    set(handles.DOin,'foregroundcolor',[0 0 0])
    calc_Callback(handles.calc, eventdata,handles);

end

uicontrol(handles.DOin);

end


function DOin_Callback(hObject, eventdata, handles)

if get(handles.SI,'Value')==1
    DU = str2double(get(handles.DUin,'String'))/25.4;
    DO = str2double(get(handles.DOin,'String'))/25.4;

elseif get(handles.US,'Value')==1
    DU = str2double(get(handles.DUin,'String'));
    DO = str2double(get(handles.DOin,'String'));

end

handles.DU = DU;
handles.DO = DO;

if DO > DU
    error = 'ERROR: Diameter of cut tube can''t be greater than uncut tube.';
    set(handles.error, 'String', error)
    set(hObject,'foregroundcolor',[1 0 0])
    set(handles.code_disp,'String', '    *******ERROR*******');

elseif DO > 4
    error = 'ERROR: Diameter of tube can''t be greater than 4''.';
    set(handles.error, 'String', error)
    set(hObject,'foregroundcolor',[1 0 0])
    set(handles.code_disp,'String', '    *******ERROR*******');

else
    set(handles.error, 'String', ' ')
    set(handles.DOin,'foregroundcolor',[0 0 0])
    set(handles.DUin,'foregroundcolor',[0 0 0])
    calc_Callback(handles.calc, eventdata,handles);

end

uicontrol(handles.THin);

end


function THin_Callback(hObject, eventdata, handles)

if get(handles.SI,'Value')==1
    TH = str2double(get(handles.THin,'String'))/25.4;
else
    TH = str2double(get(handles.THin,'String'));
end

handles.TH = TH;

if TH < .05 || TH > .375
    error = 'ERROR: Cut tube wall must be between .05'' and .375''.';
    set(handles.error, 'String', error)
    set(hObject,'foregroundcolor',[1 0 0])
    set(handles.code_disp,'String', '    *******ERROR*******');

else
    set(handles.error, 'String', ' ')
    set(hObject,'foregroundcolor',[0 0 0])
    calc_Callback(handles.calc, eventdata,handles);
end

uicontrol(handles.calc);

end


function speed_Callback(hObject, eventdata, handles)

s = str2double(get(handles.speed,'String'));

calc_Callback(handles.calc, eventdata,handles);

if s < 0 || s > 500
    error = 'ERROR: Cutting speed must be between 0 and 500 ipm.';
    set(handles.error, 'String', error)
    set(hObject,'foregroundcolor',[1 0 0])

else
    set(hObject,'foregroundcolor',[0 0 0])
    set(handles.error, 'String', ' ')

end

end


function pierce_Callback(hObject, eventdata, handles)

P = str2double(get(handles.pierce,'String'));

calc_Callback(handles.calc, eventdata,handles);

if P < 0 || P > 30
    error = 'ERROR: Pierce delay must be between 0 and 30 s.';
    set(handles.error, 'String', error)
    set(hObject,'foregroundcolor',[1 0 0])

else
    set(hObject,'foregroundcolor',[0 0 0])
    set(handles.error, 'String', ' ')
end

end


%% Calculating Joint Profile and Generating G-code
% The code below is the heart of *Tube Notch*. It calculates the the Y-offset
% measured from the plane that is both perpendicular to the axis of the
% branch and coincident with the point defined by the intersection of
% the axes of the branch and header. The intersection of the outer
% surface of the branch with the header the Y-offset is given by:
%
% <<EQ.png>>
%%
% If ID is substituted for OD in the above equation, the Y-offset for the
% intersection of the inner surface of the branch with the header is obtained.

% Executes on button press in calc.
function calc_Callback(hObject, eventdata, handles)

existingFig = findobj(0,'Name', 'Notching Template Preview');
close(existingFig);


% input of joint and tube parameters
DU = handles.DU;
RU = .5*DU; % converts diameter to radius
DO = handles.DO;
RO = .5*DO; % converts diameter to radius
AF = str2double(get(handles.AF,'String'));
TH = handles.TH;
RI = RO - TH; % calculates inner radius of cut tube
unit1 = get(handles.unit, 'String');
unit = unit1{:};
DUin = str2double(get(handles.DUin, 'String'));
DOin = str2double(get(handles.DOin, 'String'));
THin = str2double(get(handles.THin, 'String'));


N = zeros(360,1); % preallocates variable N to save time in loop
Y = zeros(360,1); % preallocates variable Y to save time in loop

% Calculates the Y-offset based on the intersection of the inner and outer
% surfaces of the cut tube with the outer surface of the uncut tube and
% takes the highest value

for AR=1:360
    YO = sqrt(RU^2-(RO*sind(AR)).^2) /sind(AF)- tand(90-AF)*RO*cosd(AR);
    YI = sqrt(RU^2-(RI*sind(AR)).^2) /sind(AF)- tand(90-AF)*RI*cosd(AR);
    N(AR) = AR;

    if YO>YI;
        Y(AR)=YO;
    else
        Y(AR)=YI;
    end

end


YO1 = sqrt(RU^2-(RO*sind(N)).^2) /sind(AF)- tand(90-AF)*RO*cosd(N);
YI1 = sqrt(RU^2-(RI*sind(N)).^2) /sind(AF)- tand(90-AF)*RI*cosd(N);

% Stores data for use in other functions
handles.Y = Y;
handles.N = N;
handles.YO1 = YO1;
handles.YI1 = YI1;
guidata(hObject, handles)

P = 1000 * str2double(get(handles.pierce,'String')); % Pierce time in ms
F = str2double(get(handles.speed,'String'));         % Cutting speed
x = Y(360);                                          % Starting pos. same as end

% Print G-code to text file
fileID = fopen('dat.txt', 'w+');
fprintf(fileID, '%%\r\n\r\n');
fprintf(fileID, datestr(now,'(mm/dd/yyyy HH:MM AM)\r\n'));
fprintf(fileID, '(Uncut Tube OD: %g %s)\r\n',DUin, unit);
fprintf(fileID, '(Cut Tube OD:   %g %s)\r\n',DOin, unit);
fprintf(fileID, '(Angle of Fit:  %g°)\r\n',AF);
fprintf(fileID, '(Tubing Wall:   %g %s)\r\n\r\n',THin, unit);
fprintf(fileID, 'G00 A0 X%4.3f;\r\nM07;\r\nG04 P%.0f;\r\nG01 F%.0f;\r\n',x , P, F);

for AR = 1:360
    fprintf(fileID,'A %-3.0f  X %3.3f;\r\n', AR, Y(AR));
end

fprintf(fileID,'M05;\r\nG28;\r\nM30\r\n\r\n%%');
fclose(fileID);

% Read the G-code written to text file
fid = fopen('dat.txt','r');
code = textscan(fid,'%s','delimiter','\n');
fclose(fid);

% Display G-code in listbox
set(handles.code_disp,'String',code{:});

end

%% Saving G-code as .txt
% This function lets the user save G-code as ASCII text for use with
% Fanuc dialect machine tool controllers.  The function reads the dat.txt
% file generated by the *calc* function and lets the user save it with a
% different name and location.


function save_code_Callback(hObject, eventdata, handles)

% Opens G-code text file and reads data
fid = fopen('dat.txt','r');
code = fread(fid);
fclose(fid);

% Gets G-code destination location from user
[file,path] = uiputfile('*.txt','Save file name');

if isequal(file,0);  % Prevents error if user cancels
    return
else
    fileID = fopen(fullfile(path, file),'w');  % Opens destination location
    fwrite(fileID, code);                      % and writes G-code to it
    fclose(fileID);

    if get(handles.open_code,'Value') == 1     % Opens .txt if user selected
        winopen(fullfile(path, file));         % checkbox to do so
    end

end

end


%% Previewing the Template
% The code below generates a preview of the notching template.  The preview
% is scaled in aspect ratio, but should not be used for actual notching as
% screen resolution variations may cause scaling problems.


function view_temp_Callback(hObject, eventdata, handles)

existingFig = findobj(0,'Name', 'Notching Template Preview');
close(existingFig);  % Closes any previously generated template


YO1 = handles.YO1;
YI1 = handles.YI1;
N = handles.N;
Y = handles.Y;
DU = handles.DU;
DO = handles.DO;
AF = str2double(get(handles.AF,'String'));
TH = handles.TH;
unit1 = get(handles.unit, 'String');
unit = unit1{:};
DUin = str2double(get(handles.DUin, 'String'));
DOin = str2double(get(handles.DOin, 'String'));
THin = str2double(get(handles.THin, 'String'));

% plot Y, YO1 and YI1 as functions of angular rotation


hFig = figure;
set(hFig ,'visible','on')
set(hFig, 'Menubar','none');
set(hFig ,'name','Notching Template Preview','numbertitle','off')
set(hFig, 'resize', 'off');

% hFig = figure('Menubar','none');
hold on;
grid on;
YOplot = plot(N,YO1,'k--');
YIplot = plot(N,YI1,'k--');
Yplot = plot (N,Y, 'k-'); axis([0,360,0,inf]);
set(YIplot, 'color', [0.5 0.5 0.5])
set(Yplot,'LineWidth',1);
set(YOplot, 'color', [0.5 0.5 0.5])
set (gca, 'XTick', 0:45:360)
box

annotation('textbox',...
    [0.03 0.75 0.5 0.15],...
    'String',{'Tube notching template for:', ...
    ['Uncut tube OD: ' num2str( DUin), unit],...
    ['Cut Tube OD:   ' num2str( DOin), unit],...
    ['Cut tube wall: ' num2str( THin), unit],...
    ['Angle of fit:  ' num2str( AF),'°'],...
    ['Created: ' datestr(now,'mm/dd/yyyy HH:MM AM\n')]}, ...
    'FontSize',10,...
    'FontName','Lucida Console',...
    'EdgeColor','none',...
    'BackgroundColor','none',...
    'Color',[0 0 0]);

hold off;

set(gca, 'XTickLabel',[], 'YTickLabel',[], ...
    'Units','normalized', 'Position',[0 0 1 1])

% units are in inches
xSize = DO*pi;             % figure size on paper (width)
ySize = max(Y);            % figure size on paper (height)
xMargin = .25;             % left/right margins from page borders
yMargin = .25;             % top/bottom margins from page borders
x = xSize + 2*xMargin;     % paper size
y = ySize + 2*yMargin;     % paper size

% set figure size and aspect ratio displayed on screen
set(hFig, 'Units','inches', 'Position',[0 0 xSize ySize])
movegui(hFig, 'center')

if  get(handles.top,'Value') == 1
    WinOnTop(hFig);
else
    WinOnTop(hFig, false);
end

end


%% Saving Template as Accurately Scaled PDF
% The following code plots the cut path and prints it to a PDF that is
% scaled so that if it is wrapped around a tube it will provide a very
% accurate template for use with the line scanning function on the
% Tracing Plasma Tubing Notcher.  The templates can also be used for hand
% notching.


function save_temp_Callback(hObject, eventdata, handles)

existingFig = findobj(0,'Name', 'Notching Template Preview');
close(existingFig);  % Closes any preexisting template

% Gets the data needed to generate template
YO1 = handles.YO1;
YI1 = handles.YI1;
N = handles.N;
Y = handles.Y;
DU = handles.DU;
DO = handles.DO;
AF = str2double(get(handles.AF,'String'));
TH = handles.TH;
unit1 = get(handles.unit, 'String');
unit = unit1{:};
DUin = str2double(get(handles.DUin, 'String'));
DOin = str2double(get(handles.DOin, 'String'));
THin = str2double(get(handles.THin, 'String'));


% plot Y, YO1 and YI1 as functions of angular rotation

hFig = figure;
set(hFig ,'visible','off')
set(hFig, 'Menubar','none');
set(hFig ,'name','Template','numbertitle','off')
hold on;
grid on
YOplot = plot(N,YO1,'k--');
YIplot = plot(N,YI1,'k--');
Yplot = plot (N,Y, 'k-'); axis([0,360,0,inf]);
set(YIplot, 'color', [0.5 0.5 0.5])
set(Yplot,'LineWidth',1);
set(YOplot, 'color', [0.5 0.5 0.5])
set (gca, 'XTick', 0:45:360)
box

% Prints template information to figure
annotation('textbox',...
    [0.03 0.75 0.5 0.15],...
    'String',{'Tube notching template for:', ...
    ['Uncut tube OD: ' num2str( DUin), unit],...
    ['Cut Tube OD:   ' num2str( DOin), unit],...
    ['Cut tube wall: ' num2str( THin), unit],...
    ['Angle of fit:  ' num2str( AF),'°'],...
    ['Created: ' datestr(now,'mm/dd/yyyy HH:MM AM\n')]}, ...
    'FontSize',10,...
    'FontName','Lucida Console',...
    'EdgeColor','none',...
    'BackgroundColor','none',...
    'Color',[0 0 0]);

hold off;
set(gca, 'XTickLabel',[], 'YTickLabel',[], ...
    'Units','normalized', 'Position',[0 0 1 1])

% units are in inches
xSize = DO*pi;             % figure size on paper (width)
ySize = max(Y);            % figure size on paper (height)
xMargin = .25;             % left/right margins from page borders
yMargin = .25;             % top/bottom margins from page borders
x = xSize + 2*xMargin;     % paper size
y = ySize + 2*yMargin;     % paper size

% set figure size and aspect ratio displayed on screen
set(hFig, 'Units','inches', 'Position',[0 0 xSize ySize])
movegui(hFig, 'center')

% scale figure size for printing as template
set(hFig, 'PaperUnits','inches')
set(hFig, 'PaperSize',[x y])
set(hFig, 'PaperPosition',[xMargin yMargin xSize ySize])
set(hFig, 'PaperOrientation','portrait')

% export template to PDF

[file,path] = uiputfile('*.pdf','Save Template');

if isequal(file,0);
    return
else
    print(hFig,'-dpdf', fullfile(path, file));
end

if  get(handles.open_temp,'Value') == 1  % Opens template PDF if user
    winopen(fullfile(path, file));       % selected checkbox to do so
end

end

%% Keeping the Window on Top
% Since *Tube Notch* will be used extensively with MACH3 motion control
% software, it is highly desirable that the GUI window remain on top even
% if it does not have focus.  By default *Tube Notch* uses WinOnTop to manipulate
% the window's Java script so that the GUI window stays on top.  The user
% can return to normal window behavior by unchecking the "Stay on Top" checkbox.


function top_Callback(hObject, eventdata, handles)

if  get(handles.top,'Value') == 1
    WinOnTop(gcf);
else
    WinOnTop(gcf, false);
end

end


%% About and Help windows

% Executes on button press in help.
function help_Callback(hObject, eventdata, handles)

existingFig = findobj(0,'Name', 'Tube Notch Help');
close(existingFig);
helpFig = figure;
set(helpFig ,'visible','on')
set(helpFig, 'Menubar','none');
set(helpFig ,'name','Tube Notch Help','numbertitle','off')
set(helpFig, 'resize', 'off');
imshow('Help.jpg','Border','tight')

if  get(handles.top,'Value') == 1
    WinOnTop(helpFig);
else
    WinOnTop(helpFig, false);
end

end


% Executes on button press in about.
function about_Callback(hObject, eventdata, handles)

existingFig = findobj(0,'Name', 'About Tube Notch');
close(existingFig);
aboutFig = figure;
set(aboutFig ,'visible','on')
set(aboutFig, 'Menubar','none');
set(aboutFig ,'name','About Tube Notch','numbertitle','off')
set(aboutFig, 'resize', 'off');
imshow('About.jpg','Border','tight')

if  get(handles.top,'Value') == 1
    WinOnTop(aboutFig);
else
    WinOnTop(aboutFig, false);
end

end


%% Input Unit System Selection
% *Tube Notch* allows the user to enter the joint parameters in either US or SI units.
% Values in the input boxes will be converted from US to SI or
% vice versa depending on the state of the radio buttons. Output G-code
% will be in US customary units regardless of the input unit system.


function US_Callback(hObject, eventdata, handles)

if get(handles.US,'Value') == 1
    set(handles.unit,'String','in')

    DU = str2double(get(handles.DUin,'String'))/25.4;
    DO = str2double(get(handles.DOin,'String'))/25.4;
    TH = str2double(get(handles.THin,'String'))/25.4;

    set(handles.DUin,'String', num2str(DU));
    set(handles.DOin,'String', num2str(DO));
    set(handles.THin,'String', num2str(TH));

    calc_Callback(handles.calc, eventdata,handles);

end

end


% --- Executes on button press in SI.
function SI_Callback(hObject, eventdata, handles)

if get(handles.SI,'Value')==1
    set(handles.unit,'String','mm')

    % Gets current *in* value and converts to *mm*
    DU = str2double(get(handles.DUin,'String'))*25.4;
    DO = str2double(get(handles.DOin,'String'))*25.4;
    TH = str2double(get(handles.THin,'String'))*25.4;

    % Replaces values in edit boxes with converted values
    set(handles.DUin,'String', num2str(DU));
    set(handles.DOin,'String', num2str(DO));
    set(handles.THin,'String', num2str(TH));

    calc_Callback(handles.calc, eventdata,handles);
end

end


%% Miscellaneous Functions and Callbacks

% Executes on button press in open_code.
function open_code_Callback(hObject, eventdata, handles)

end

% Executes on button press in open_temp.
function open_temp_Callback(hObject, eventdata, handles)

end

% Executes during object creation, after setting all properties.
function code_disp_CreateFcn(hObject, eventdata, handles)

if ispc && isequal(get(hObject,'BackgroundColor'), get(0,'defaultUicontrolBackgroundColor'))
    set(hObject,'BackgroundColor','white');
end

end

% Executes on selection change in code_disp.
function code_disp_Callback(hObject, eventdata, handles)

end

% Executes during object creation, after setting all properties.
function error_CreateFcn(hObject, eventdata, handles)

end